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TCMB 010 8x6
 
TCMB 016 8x6
 
TCM 051 8x6
 
TCM GITD17 8x6
Sanded down to get a smoother surface than it came with. (lapped) Hard to polish down inside something like that. Still came out pretty good though.
Perfect Tri-Star Sink PTS-2 D
Lapped
Perfect Tri-Star Sink PTS-2 D
Tri-Cree Mag, P3D-UV, 120P
Comparisons
 
Construction of NFlex Pill
 
Cree Q5 Stars Mounted
Used to create housing for NFlex
Delrin Shoulder Washers
Used the factory Mag lens to hold the reflectors in place and to hide wiring. Sanded down to fit then sanded with 320 grit on both sides for a frosted look.
Escutcheon Installed
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD
 
GITD Lanyard
 
GITD Lanyard
 
Micro Switch
 
NFlex Module Installed
 
NFlex Pill Installed
 
Nflex Side View
 
Pill Assembly
 
Pill Assembly
 
Pill Assembly
Used an old Fenix tail switch circuit board and Dremeled out 4 traces from a single center contact and sized to fit inside Delrin washer.
Pill Assembly
 
Pill Construction
Used JB-Weld to hold the mini 4 pin camera type connector in place.
Pill Construction
 
Preparing for GITD Epoxy
 
Preparing for GITD Epoxy
 
Q5 Stars Installed
 
Switch
Used JB-Weld to hold the nylon shoulder washer to back of switch. The washer is a perfect friction fit into the switch housing allowing removal without light disassembly
Switch Assembly
 
Switch Assembly
 
Switch Assembly
 
Switch Assembly
 
Switch Assembly
 
Switch Construction
I had to Dremel out enough material to allow switch to fit down far enough for rubber boot to sit properly
Switch Housing
 
Switch Housing
 
Switch Module
 
Switch Module
 
Switch Module
 
Switch Module
Rubber boot being fitted
Switch Module
 
Switch Module
 
Switch Module Installed
 
Switch Module Installed
I wanted to be able to upgrade or replace switch so I used a mini connector
Switch Opening
 
Switch and Pill
 
Switch and Pill
 
Switch and Pill
 
Switch mounted
 
TCM
 
TCM
 
TCM
 
TCM
 
TCM
 
TCM
 
TCM Bezel Removed
 
TCM Bezel Removed
 
TCM Head
 
TCM Head
 
TCM On Low
 
TCM On Low
 
TCM Stock Bezel
 
TCM on High
 
TCM on Low
 
TCM on Low
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        Sanded down to get a smoother surface than it came with. (lapped) Hard to polish down inside something like that. Still came out pretty good though. Lapped Tri-Cree Mag, P3D-UV, 120P     Used to create housing for NFlex Used the factory Mag lens to hold the reflectors in place and to hide wiring. Sanded down to fit then sanded with 320 grit on both sides for a frosted look.                                               Used an old Fenix tail switch circuit board and Dremeled out 4 traces from a single center contact and sized to fit inside Delrin washer.   Used JB-Weld to hold the mini 4 pin camera type connector in place.         Used JB-Weld to hold the nylon shoulder washer to back of switch. The washer is a perfect friction fit into the switch housing allowing removal without light disassembly           I had to Dremel out enough material to allow switch to fit down far enough for rubber boot to sit properly           Rubber boot being fitted       I wanted to be able to upgrade or replace switch so I used a mini connector                                        
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